BDI GreenTech Solutions guides its customers through all phases of technology development, from the concept to market maturity. We offer decades of experience in chemical recycling and the upcycling of waste streams, as well as the scaling up of chemical processes.
Knowledge center for the development of innovative recycling processes
Scale-up in state-of-the-art laboratories and an explosion-proof technical center conforming to ATEX II standards
Seamless integration of main and secondary processes for complete production plants
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Rapid results, efficient use of resources, and direct access to experts are key in the development of innovative processes. We offer our expertise to assess the technical feasibility and economic viability of your idea or process concept usually starting at Technology Readiness Level (TRL) 4.
As a key element of BDI GreenTech Solutions, we offer fast and flexible capacities in our state-of-the-art laboratories and in our technical center outfitted with ATEX Category II equipment. As part of the process development and prototyping process, we produce initial product samples for our customers, in order to verify the integrity of the process and to test market acceptance.
Extensive expertise in chemical process engineering: We implement complete production plants for recycling processes, green chemistry, and biorefineries based on customer specifications and test processes in our own facilities. The knowledge gleaned from this facilitates the scale-up and ensures seamless integration of the main process steps and all the necessary secondary processes.
As a full-service contractor for the construction of industrial facilities, we provide coordination, management, and supervision of the construction process. After completion, commissioning tests, and a performance run, we hand over the turnkey plant. In addition to ongoing service, maintenance, and spare parts management, we offer training courses for the operating personnel. We are also your trusted partner for retrofits and upgrades.
The technological approach of a decentralized and modular concept enables the customer to convert plastic waste into valuable resources on the spot. SynCycle® makes chemical recycling a viable and adaptable technology that is accessible to all those involved in the plastics value chain. The one-stop-shop concept of SynCycle® technology transforms non-recyclable plastics into new products.
Mixed plastic waste serves as the raw material, which is shredded, dried, and melted. In the pyrolysis reactor, the polymers are broken down into shorter hydrocarbons, producing pyrolysis gas. The downstream unit uses a condensation process to convert the pyrolysis gas into two oil fractions, which are refined to the highest quality standards and can be returned to the value chain of the plastics industry as a raw material.
Prismore Capital, BDI-BioEnergy International GmbH, and JR New Horizons (the investment arm of the Rieckermann Group) have jointly acquired Grupo BB&G’s advanced tire pyrolysis technology through their subsidiary, BB&G Recycling. The innovative and proprietary tire pyrolysis technology converts end-of-life tires into valuable products, including tire pyrolysis oil (TPO) and recovered carbon black (rCB), both of which can be used in the production of new tires or alternative rubber-based products such as seals and compound-based plastic products.
Within the joint venture, BDI is responsible for engineering, construction, and sales activities.
Find out more information here or directly contact our experts at: bbng@bdi-bioenergy.com.
We research and develop innovative technologies to conserve valuable resources and drive the circular economy.
The process design of our technologies can be individually scaled and adapted to a wide variety of production parameters.
We support our customers along the entire value chain—from the engineering and construction of the plant to the commissioning and after-sales service.
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