SERVICE

Smart Operations

Increased efficiency

as well as optimized product quality and stabilized production. Our data-based process control system, BDI Smart Operations, is ideal for optimizing chemical process plants.

Lower production costs

by reducing energy and operating resources and fewer operator interventions

Improved plant efficiency

through predictive control based on mathematical models

Increased production

thanks to stable utilization of the plant at maximum capacity

BDI Smart Operations links and evaluates the analysis results with the process control system by means of automated production data acquisition.

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Simulation-based modules for plant optimization

BDI Smart Operations uses its own mathematical models for the different process steps of various technologies, such as esterification, transesterification, distillation, and demethanolization for biodiesel plants, in order to check the correctness of dosing, residence times, or temperatures, for example, and to optimize them for operation.

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AI-based modules for plant optimization

BDI Smart Operations utilizes AI-based optimization modules to precisely control process parameters such as acid dosage in esterification or the operation of centrifuges, and to make efficient use of operating resources and energy.

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Management tools for process monitoring

The BDI Dashboard is a management tool for the efficient and comprehensive monitoring of the plant. Graphical data presentation that links analysis results and process data with advanced trend analysis provides management with a quick and meaningful overview of the status of the production plant.

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Service

BDI Smart Operations
BDI Smart Operations

Model predictive controllers (MPC) based on BDI’s mathematical models optimize chemical production processes. The result? Maximum efficiency, stable and robust production. Our customized controllers communicate all data to the control system, minimizing operator intervention and ensuring optimal, safe plant operation. With targeted adjustments of process parameters, you can achieve maximum efficiency gains.

Do you have any questions?
Don’t hesitate to contact us.

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HOW WE WORK

More than 70 reference projects worldwide attest to our expertise in international plant engineering. Through the generation of green energy and the recycling of waste streams, our plants are making a significant contribution to the circular economy.

References
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RESEARCH AND TECHNOLOGY DEVELOPMENT

We research and develop innovative technologies to conserve valuable resources and drive the circular economy.

PROCESS DESIGN AND SCALE-UP

The process design of our technologies can be individually scaled and adapted to a wide variety of production parameters.

PLANT CONSTRUCTION AND COMMISSIONING

We support our customers along the entire value chain—from the engineering and construction of the plant to the commissioning and after-sales service.

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