Technology

GreenTech Solutions

As a knowledge center for the development of chemical processes

BDI GreenTech Solutions guides its customers through all phases of technology development, from the concept to market maturity. We offer decades of experience in chemical recycling and the upcycling of waste streams, as well as the scaling up of chemical processes.

Efficient use of resources

Knowledge center for the development of innovative recycling processes

Proven process integrity

Scale-up in state-of-the-art laboratories and an explosion-proof technical center conforming to ATEX II standards

Comprehensive process engineering expertise

Seamless integration of main and secondary processes for complete production plants

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BDI GreenTech Solutions is your expert partner for the development of innovative technologies in the areas of green chemistry, recycling and upcycling solutions, and biorefineries.

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Technical and economic evaluation

Rapid results, efficient use of resources, and direct access to experts are key in the development of innovative processes. We offer our expertise to assess the technical feasibility and economic viability of your idea or process concept usually starting at Technology Readiness Level (TRL) 4.

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Prototyping, research and development

As a key element of BDI GreenTech Solutions, we offer fast and flexible capacities in our state-of-the-art laboratories and in our technical center outfitted with ATEX Category II equipment. As part of the process development and prototyping process, we produce initial product samples for our customers, in order to verify the integrity of the process and to test market acceptance.

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Scale-up and Engineering

Extensive expertise in chemical process engineering: We implement complete production plants for recycling processes, green chemistry, and biorefineries based on customer specifications and test processes in our own facilities. The knowledge gleaned from this facilitates the scale-up and ensures seamless integration of the main process steps and all the necessary secondary processes.

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Plant construction and commissioning

As a full-service contractor for the construction of industrial facilities, we provide coordination, management, and supervision of the construction process. After completion, commissioning tests, and a performance run, we hand over the turnkey plant. In addition to ongoing service, maintenance, and spare parts management, we offer training courses for the operating personnel. We are also your trusted partner for retrofits and upgrades.

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Technology

SYNCYCLE
SYNCYCLE

The technological approach of a decentralized and modular concept enables the customer to convert plastic waste into valuable resources on the spot. SynCycle makes chemical recycling a viable and adaptable technology that is accessible to all those involved in the plastics value chain. The one-stop-shop concept of SynCycle technology transforms non-recyclable plastics into new products.

 

Mixed plastic waste serves as the raw material, which is shredded, dried, and melted. In the pyrolysis reactor, the polymers are broken down into shorter hydrocarbons, producing pyrolysis gas. The downstream unit uses a condensation process to convert the pyrolysis gas into two oil fractions, which are refined to the highest quality standards and can be returned to the value chain of the plastics industry as a raw material.

Do you have any questions?
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HOW WE WORK

More than 70 reference projects worldwide attest to our expertise in international plant engineering. Through the generation of green energy and the recycling of waste streams, our plants are making a significant contribution to the circular economy.

References
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RESEARCH AND TECHNOLOGY DEVELOPMENT

We research and develop innovative technologies to conserve valuable resources and drive the circular economy.

PROCESS DESIGN AND SCALE-UP

The process design of our technologies can be individually scaled and adapted to a wide variety of production parameters.

PLANT CONSTRUCTION AND COMMISSIONING

We support our customers along the entire value chain—from the engineering and construction of the plant to the commissioning and after-sales service.

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